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Lysine Conjugation

In the field of antibody-drug conjugate (ADC) development, lysine conjugation is one of the most classic, mature, and highly compatible drug-loading strategies, particularly suitable for rapid prototyping, early-stage development, and multi-drug screening. Leveraging years of ADC conjugation experience, BOC Sciences provides comprehensive lysine conjugation services, including customized payloads and linkers, reaction condition optimization, small-scale to scale-up preparation, purification, and multidimensional quality control analysis. By precisely controlling reaction kinetics, assessing site accessibility, and optimizing buffer systems, we achieve concentrated DAR distributions, maintain antibody activity, and ensure high batch-to-batch consistency. With complete QC reporting and technical support, BOC Sciences delivers high-quality ADC conjugation solutions that can be directly applied from early-stage research to later-stage production.

What is Lysine Conjugation?

Lysine is an amino acid naturally found in proteins. It has a reactive amino group that can react chemically with drugs. By engineering the antibody to introduce lysine at specific positions on the antibody, a special catalyst is used to couple the payload to the native lysine to form an ADC. Currently, lysine coupling has been used in the production of three FDA-approved ADCs. A typical immunoglobulin G1 (IgG1) antibody has approximately 90 lysine residues. When targeting drug-to-antibody ratio (DAR) values of 2 to 4, the non-selective conjugation strategy has the potential to provide statistically up to 106 different isomers. In industry, process conditions are optimized and coupling occurs at 8-10 kinetically preferred sites of 90 lysines. This method has the following advantages:

Fig. 1. Lysine conjugation in ADCs (BOC Sciences Authorized).

ADCs prepared using native lysine site-directed coupling technology have high stability and efficiency. Due to the stable carbon-carbon bonds formed between the antibody and the drug, ADC will not dissociate in the blood, ensuring the delivery and release of the drug. At the same time, because the number and position of the drug on the antibody are controllable, the ADC can achieve optimal structure and function, improving the selectivity and effectiveness of the drug. In addition, since native lysine is an amino acid naturally found in proteins, using it as a connection point will not cause rejection by the immune system, nor will it affect the structure and activity of the antibody itself.

Lysine Conjugation Strategies by BOC Sciences

BOC Sciences leverages years of bioconjugation experience to provide systematic, controllable, and reliable lysine conjugation strategy development services for biopharmaceutical research teams. Based on antibody structure, target DAR, payload characteristics, and production feasibility, we customize lysine conjugation schemes with different chemical reaction pathways to ensure higher reaction efficiency, more uniform product distribution, and more stable ADC performance.

NHS Ester Conjugation

  • By optimizing molar ratios, pH, temperature, and kinetic conditions, highly reproducible and controllable DAR design (mainly DAR 2–4) is achieved.
  • Supports mainstream NHS-activated payloads including maleimide, PABC, PEG, etc.
  • Suitable for IgG1/IgG4 and engineered antibodies; solvent accessibility prediction avoids interference with antigen-binding regions.
  • HIC analysis for DAR, SEC for aggregation, LC-MS for modification site mapping, ensuring batch-to-batch consistency.

Isothiocyanate (–NCS) Conjugation

  • Provides NCS pathways for drugs incompatible with NHS chemistry.
  • Conjugation occurs under low-interference conditions, suitable for structure-sensitive antibodies and fragments.
  • Offers enhanced plasma stability and reduces non-specific degradation risk.
  • Customized design and synthesis of activated payloads and intermediates.

Aldehyde and Reductive Amination Modification

  • Introduction via N-terminal or surface aldehydes achieves more concentrated DAR distribution than NHS.
  • Selective reducing agents used under mild conditions maintain antibody activity and folding.
  • Antibody surface can be aldehyde-modified first, followed by payload loading, suitable for multifunctional or dual-payload ADCs.
  • Complete analysis including LC-MS, peptide mapping, and DAR distribution ensures modification uniformity.

Click-like Modifications

  • Azide/alkyne introduction followed by Click conjugation significantly improves conjugation precision.
  • High selectivity under mild conditions suits drugs and linkers sensitive to NHS/NCS.
  • Includes DBCO, TCO, Tetrazine, SPAAC, IEDDA, and other rapid, efficient reaction systems.
  • Supports dual payloads, imaging–therapeutic dual modes, and multifunctional ADC development.

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How BOC Sciences Addresses Lysine Conjugation Challenges?

Lysine conjugation is the most mature and widely used chemical route in ADC development, but it comes with inherent challenges such as multiple reaction sites, high heterogeneity, and sensitivity to antibody structure. BOC Sciences helps clients achieve the optimal balance between efficiency, uniformity, stability, and activity through systematic predictive models, highly controllable reaction systems, and comprehensive QC platforms.

Product Heterogeneity

Due to the widespread distribution and high reactivity of lysines, traditional NHS systems often produce multiple DARs and positional isomers, affecting uniformity and characterization.

Our solutions:

  • Control reaction kinetics to achieve more concentrated DAR distributions and batch consistency.
  • Pre-assess antibody surface site accessibility to identify high-risk reaction regions.
  • Use low-dose NHS with precise molar ratio control to reduce over-modification.
  • Employ HIC to accurately analyze DAR distribution and guide process optimization.

High DAR Causing Antibody Stability Reduction

High drug loading can increase hydrophobicity, aggregation risk, and rapid in vivo clearance.

Our solutions:

  • Recommend and validate the optimal DAR range of 2–4, balancing activity and stability.
  • Introduce hydrophobicity management strategies, such as PEG spacers or controlled conditions, to reduce aggregation.
  • Use stability-enhancing buffer systems to minimize conformational disturbance and aggregation after modification.

Potential Antigen-Binding Site Disruption

Conjugation at CDRs or nearby critical regions can directly reduce affinity and neutralizing activity, a risk that must be avoided in ADC design.

Our solutions:

  • Identify sensitive sites and potential impact regions via structural analysis and modeling.
  • Use solvent-accessible surface area (SASA) analysis to screen high-reactivity surface lysines.
  • Conduct small-scale screening experiments to exclude modifications that may impair binding.

Highly Controllable Reaction Conditions

Lysine chemistry is influenced by pH, temperature, solvent environment, and molar ratio. Lack of control can cause DAR fluctuations and structural damage.

Our solutions:

  • Precisely control the molar ratio of NHS to antibody to ensure reaction selectivity.
  • Systematically optimize pH, temperature, time, and ionic strength.
  • Provide customized reaction condition design based on antibody structural differences to enhance reproducibility and scale-up stability.

Key Advantages of Our Lysine Conjugation Services

01

Experienced Expert Team

Skilled chemists and biologists provide site accessibility prediction, route optimization, and risk assessment, reducing iterative costs. Strategies are tailored to different antibodies and payloads, improving efficiency and yield.

02

High Process Maturity

Platforms validated across numerous ADC projects, with optimized reaction pathways, buffers, and kinetic parameters, ensuring high yields, stable processes, and excellent batch consistency.

03

Broad Compatibility

Lysine conjugation chemistry is widely applicable to antibodies, Fc fragments, enzymes, peptides, and fusion proteins. Optimized conditions reduce structural damage risk and enable complex molecule feasibility.

04

Strong DAR and Structural Control

Kinetic control, site accessibility analysis, and precise molar ratio adjustment produce concentrated DAR distributions with reduced heterogeneity. Multidimensional QC ensures integrity, stability, and functionality.

05

Integrated Support

Services cover activated payloads, linker synthesis, conjugation process development, and analytical method establishment, allowing clients to complete R&D on a single platform.

06

Rigorous Data Reporting

Complete QC data on DAR, purity, aggregation, modification sites, stability, and full analytical spectra. Reports meet regulatory submission requirements and support scale-up.

07

Fast Delivery

Mature SOPs, automated workflows, and large-scale platforms enable rapid project response. Flexible timelines allow efficient experimental design to sample delivery, accelerating early screening and project progression.

08

Cost-Effective

Efficient reaction systems, internal payload/linker synthesis, and scalable production provide significant cost advantages, suitable for exploratory research, candidate screening, and pilot-scale development.

Step-by-Step Lysine Conjugation Workflow

Project Consultation & Requirement Assessment

Project Consultation & Requirement Assessment

Communicate with clients regarding antibody type, payload structure, linker characteristics, and target DAR to evaluate feasibility and draft an initial technical route. Provide scientific recommendations on antibody accessibility, structural sensitivity, and payload stability.

Route Design & Condition Screening

Route Design & Condition Screening

Design experimental plans based on multiple pathways including NHS, NCS, reductive amination, and Click-like chemistry. Systematically screen pH, molar ratio, temperature, and buffer systems to determine optimal reaction conditions.

Small-Scale Reaction & Analytical Validation (mg scale)

Small-Scale Reaction & Analytical Validation (mg scale)

Conduct small-scale lysine conjugation experiments and use HIC, SEC, LC-MS, CEX, and other analyses to confirm DAR, aggregation, modification sites, and antibody activity.

Process Optimization & DAR Control

Process Optimization & DAR Control

Adjust reaction kinetics, NHS/NCS amounts, time, and solvent systems based on small-scale results to achieve concentrated and stable DAR distributions. Optimization strategies include hydrophobicity management and structural protection.

Pilot & Scale-Up Production (100 mg–g scale)

Pilot & Scale-Up Production (100 mg–g scale)

Scale up the process while maintaining reproducibility of small-scale conditions to ensure consistent DAR, purity, and structural integrity. Provide GMP-like batch records and process parameters.

Final Purification, QC Release & Delivery

Final Purification, QC Release & Delivery

Perform final purification using HIC/SEC and complete full QC analysis (DAR, purity, aggregation, modification, activity). Deliver comprehensive analytical reports, raw spectra, and technical support, meeting standards for IND-ready material.

Frequently Asked Questions

Frequently Asked Questions

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Case Study

Case Study 1 - Various naked antibodies and site-specific conjugation

Background

A North American biopharmaceutical company encountered challenges with the uncontrollable lysine conjugation process while advancing its first ADC program for solid tumor treatment. Due to the large number and wide distribution of lysine residues on the antibody surface, the universal NHS-ester conjugation system they used showed significant DAR fluctuation, low conjugation efficiency, and partial loss of antibody activity. Initial in vitro analysis revealed that the inter-batch DAR dispersion was too high and the aggregate proportion was unstable, severely affecting further pharmacodynamic and safety studies of the candidate ADC. To address this critical technical bottleneck, the company partnered with BOC Sciences with the goal of establishing a highly reproducible lysine conjugation system featuring stable DAR distribution and scalability for large-scale manufacturing.

How BOC Sciences Helped

The BOC Sciences team first performed a systematic analysis of the antibody structure, lysine exposure level, and the reactivity characteristics of the payload molecule to identify the NHS-ester chemistry most compatible with the antibody. Then, by fine-tuning key parameters such as pH, buffer composition, and feeding strategy, the team designed a lysine conjugation process tailored to the antibody, enabling the reaction to proceed within a narrow and controlled window. Meanwhile, BOC Sciences adjusted the overall hydrophilicity and ionic strength of the reaction system to reduce nonspecific modifications and enhance antibody conformational stability. Through DAR distribution control strategies, the originally highly random conjugation reaction gradually shifted toward predictability and controllability.

Implementation

  • Optimization of the conjugation system design: Based on the distribution characteristics of lysines on the antibody surface, NHS-esters with appropriate reactivity were selected, and the buffer system was adjusted to stabilize amine-based reactions. Reaction temperature and duration were optimized to reduce over-conjugation and structural damage.
  • Customized Lysine Conjugation Chemistry: A customized feeding and segmented reaction mode was designed for the client to achieve a more balanced increase in DAR while maximizing the preservation of antibody structure and biological activity.
  • Establishment of a multidimensional quality control system: From intermediates to the final ADC, methods such as HPLC purity testing, MS structural confirmation, and SEC stability analysis were established to ensure controllability and traceability at every step.
  • Implementation of DAR control strategies: By precisely adjusting pH, reaction ratios, and feeding rhythm, DAR was maintained within the preset range, and rapid analytical methods were used to monitor DAR distribution in real time, reducing inter-batch variation.
  • Verification of antibody integrity and activity: SEC, ELISA, and other techniques were used to ensure that the conjugation process minimally affected antibody structure and target-binding capability, confirming that the process was both controllable and suitable for downstream development.

Results

  • Significantly stabilized DAR distribution: After optimization, the DAR could be consistently maintained within the target range—such as a main peak of 3–4—with inter-batch variability controlled within a reasonable range (<5%), which was a dramatic improvement over the highly dispersed results in the client's initial development stage.
  • Improved conjugation efficiency with better preservation of antibody activity: The optimized system reduced nonspecific modifications, improved antibody structural stability, and significantly enhanced activity retention, benefiting subsequent in vitro cell assays and in vivo studies.
  • Enhanced overall ADC development efficiency: The improved ADC demonstrated more stable performance in cell-based assays, and the reproducibility of pharmacodynamic data increased significantly, providing a reliable process foundation for project advancement.

Protocol

Protocol 1 Screening and identification of coupling sites for lysine-conjugated ADC

Taking Kadcyla as an example, the DM1 toxin molecule is connected to the lysine residue in the trastuzumab sequence through the SMCC linker. After forming a drug-linker, it will cause a mass difference of +956.36 Da (MCC-DM1). When analyzing peptide map data through mass spectrometry data processing software, set MCC-DM1 as a variable modification, perform automatic search by the software, and perform manual data confirmation through other differences caused by coupling reactions.

a. Chromatographic behavior: After coupling hydrophobic drugs, in RPLC chromatography mode, the retention time of the coupled peptides increased compared with the uncoupled peptides. At the same time, there are two types of MCC-DM1 connected through maleimide. The three-dimensional configuration causes the coupled peptides to emit peaks in pairs.

b. Coupling DM1 will prevent Trypsin enzymatic cleavage of the corresponding Lys site, so the coupled peptide will contain a missed cleavage site (except for the subsequent C-terminal Pro).

c. DM1 will produce characteristic fragments during the secondary dissociation process. The secondary mass spectrum of the coupled peptide will contain DM1 characteristic fragment ions.

Based on the software search and combined with the above manual confirmation strategy, the coupled peptides can be accurately identified. In addition, due to differences in ADC coupling methods and the diversity of linkers and optional toxic small molecules, different ADC drug molecules will have their own unique situations, and a suitable coupling peptide screening program needs to be developed based on the actual ADC molecular structure.

References

  1. Kotschy, A. et al. The Chemistry Behind ADCs. Pharmaceuticals (Basel). 2021, 14(5): 422.
  2. Wiemer, A.J. et al. Stepping forward in antibody-drug conjugate development. Pharmacology & Therapeutics. 2021, 107917.

Publications

Browse BOC Sciences' publications to explore articles from research teams worldwide, showcasing the scientific contributions of our products and services in cutting-edge drug development.

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References

  1. Kostova V, et al. The Chemistry Behind ADCs. Pharmaceuticals (Basel). 2021; 14(5): 442. DOI: 10.3390/ph14050442. PMID: 34067144.
  2. Jin Y, et al. Stepping forward in antibody-drug conjugate development. Pharmacol Ther. 2022; 229: 107917. DOI: 10.1016/j.pharmthera.2021.107917. PMID: 34171334.
  3. Haque M, et al. Site-selective lysine conjugation methods and applications towards antibody-drug conjugates. Chem Commun (Camb). 2021; 57(82): 10689–10702. DOI: 10.1039/d1cc03976h. PMID: 34570125.
  4. Sang H, et al. Conjugation Site Analysis of Lysine-Conjugated ADCs. Methods Mol Biol. 2020; 2078: 235–250. DOI: 10.1007/978-1-4939-9929-3_16. PMID: 31643061.
* Only for research. Not suitable for any diagnostic or therapeutic use.

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